RELIABLE Machinery Professional Beverage Production Line
Reliable complete glass bottle drinks production lines are used for water, aerated water, juice, ice tea, energy drink, carbonated drink, beer and so on. The main electric and air-drive components are Siemens and other world famous brand products. It is an ideal machine for small-and medium-sized beverage factories. Accumulatively established 200+ countries and regions across Asia, America, Europe and Africa. Maintain industry leadership for 15 years with patented technology, long-lifetime, rich experience and awesome services!
The can beverage production line mainly includes: Water treatment system, Drinks mixing system, Depalletizer, Glass bottle washing filling and capping machine, Sterilization tunnel, Drying machine, Inkjet printer, sticker labeling machine, PE film heat shrink packaging machine or Carton packaging machine.
Reliable complete glass bottle production lines are used for water, juice, energy drink, carbonated drink, beer, wine and so on. The main electric and air-drive components are Siemens and other world famous brand products. It is an ideal machine for small-and medium-sized beverage factories. Accumulatively established 200+ countries and regions across Asia, America, Europe and Africa. Maintain industry leadership for 15 years with patented technology, long-lifetime, rich experience and awsome services!
A fully connected line helps you optimise performance and make smarter decisions across the lifetime of your line. Our holistic approach supports your need for increased flexibility and efficiency, with minimal waste, quick SKU changeovers and lower environmental costs. Reductions in resource consumption and bottle weight, consistent bottle durability and high efficiency are all achieved through careful packaging design, detailed equipment planning and a flexible line setup.
Applicable Products: water, juice, energy drink, carbonated drink, beer, wine, etc.
Type: Glass bottle
Size: 100-2000ML
Production Capacity: 1000-20000BPH
All kinds of glass bottle sizes and specifications, as well as exclusive customized printing designs for your choice.
| Model | CGFG-D 12-12-1 | CGFG-D 12-12-6 | CGFG-D 18-18-6 | CGFG-D 24-24-8 | CGFG-D 32-32-8 | CGFG-D 40-40-12 | CGFG-D 50-50-12 |
| Capacity | 2000BPH | 2000BPH | 4000-5000BPH | 7000-8000BPH | 10000-12000BPH | 13000-14000BPH | 16000-18000BPH |
| Suitable can size | Volume=100-2000ml | ||||||
| Bottle / Cap type | Glass Bottle, Crown Cap | ||||||
| Application | All liquid with CO2, such as carbonated water, carbonated drinks, beer and so on | ||||||
| Filling accuracy | Liquid level +5mm | ||||||
| User Ambient Conditions | Temperature:10~40℃; Humidity: No dew | ||||||
| Machine material | Food stage SS304 OR SS316 | ||||||
| Control System | SIMENS PLC+ TOUCH SCREEN | ||||||
| Power Supply | Voltage:220V~415V,3phase; Frequency:50HZ/60HZ or your requirement | ||||||
| Certificates | CE / SGS / ISO 9001/ COC | ||||||
Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.
Purify Process:
Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water
Option 1: Juice mixing
The juice mixing system formulates the production process according to the characteristics of different kinds of juice. According to the formula of the juice beverage, the juice preparation process is designed.
Juice preparation process :
Syrup melting machine > Syrup pump > Syrup filter > Mixing tank > Beverage pump > Double filter > Mixing tank > Double filter > UHT sterilizer > Homogenizer > CIP system
Option 2: Carbonated drink mixing
Carbonated beverages are mainly composed of water, syrup and carbon dioxide. The syrup is made through sugar melting pots and mixing tanks. After filtering, it is pumped into the syrup tank in the carbonated beverage mixer. At the same time, the sterilized product water is also pumped into the beverage mixer. The water tank is vacuum degassed to facilitate the mixing of carbon dioxide. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste. Under the action of controlling the appropriate pressure, the carbon dioxide is dissolved into the material. , it can be made into carbonated beverages with ideal air-locking capacity.
Carbonated drink preparation process :
Syrup melting machine > Syrup pump > Syrup filter > Mixing tank > Beverage pump > Double filter > CO2 mixing machine + Plate style heat exchange + Water chiller > Filling machine
De-palletizer mainly is used to de-palletize various cans and glass jar. It will de-palletizer the empty bottle from stack to conveyor again and again. Save much manpower, improve working efficiency.
1. The filling machine adopts the structure of feeding glass bottles by feeding screw, automatically flushes the bottles, and adopts the principle of lifting and lowering of the filling valve, so that the whole line conveys the bottles smoothly;
2. The constant pressure filling principle is used for fixed liquid level filling, and the secondary valve opening technology is used to meet the full liquid level filling process requirements;
3. The rotary cap adjuster adopts pneumatic cap management, which has the functions of not damaging the surface of the cap, sending a signal for the lack of cap in the hopper, and controlling the capping machine to automatically replenish the cap;
4. The whole machine adopts man-machine interface operation, German SIEMENS is automatic control technology such as computer program automatic control, frequency conversion stepless adjustment and other automatic control technologies, with low temperature automatic shutdown, automatic control of feeding and reflux, no bottle without cap, lack of bottle Wait, if there is no cover in the cover chute, it will automatically stop and wait for power.
This cooling tunnel is used to cool down the PET bottles, glass bottle and cans after hot beverage filling.
Because filling is hot filling, temperature can reach 80°C or 90 ℃ after fill into bottle, so there will be condensing water occur on the whole bottle surface continuously until the filled bottles become same temperature as the room temperature, so the purpose of the pasteurization tunnel is to prevent water condensing on the hot bottles and make a good condition for labeling, and packing.
After filled, the bottle’s body and bottle’s neck will speckle by the some juice more or less, so the Pasteurization Tunnel is also can rinse the filled bottle with the circular water, it work as a rinser too.
Self-adhesive labeling machine is an automatic machine that uses self-adhesive web labeling paper. In the process of automatic bottling machine matching, it continuously tears off the web label paper and sticks it to the bottle body according to the required position. The device control system with computer programming and all Chinese LCD touch screen, text and push-button form, is a modern electromechanical integration products, with excellent and reliable performance. Self-adhesive labeling machine has the advantages of clean health, no mold, beautiful labeling, firm, high production efficiency.
Self-adhesive labeling machine is suitable for labeling circular plastic bottles, glass bottles or similar objects in pharmaceutical, food, light industry, daily chemical industry and other industries.
For packaging, such as 24 bottles/pack, 12 bottles/pack, it is divided into automatic film packer and carton packer.
Various packaging methods catering to your target markets.
Professional and focusing, attentive service, seek to perfect, with strength and packaging
1.Wide product variety: Products include injection molding machine, blow molding machine, filling machine, water treatment system, raw fruit juicing system, beverage mixing systems, labeling machine and packaging machine. . . . We also help customers with plant construction and procurement of raw and auxiliary materials. SUPERB Machinery is always by your side.
2.Product technical support: RELIABLE Machinery focuses on surpassing, developing and innovating, constantly breaking through barriers, and constantly testing products strictly to ensure that we provide customers with high-quality products to meet different needs.
3.Self-operated factory: supply with direct ex-factory price, lower enterprise costs, assist purchase of outsourced products, avoid the superposition of intermediate profits, optimize raw material suppliers and one-stop procurement processes, reduce raw material costs, strictly supervise manufacture processes, ensure product quality and save cost at the same time .
4.Perfect after-sales services: professional after-sales service system, from online to offline, we have professional engineers and technologies to meet the different needs of customers. You will get not only our cooperation, but also a sense of warmth brought to you by RELIABLE Machinery.
Office Add: Jincheng building, Renmin Middle Road, Yangshe Town, Zhangjiagang City, Jiangsu Province, China
Factory Add: No. 3 Lefu Road, Leyu Town, Zhangjiagang City, Jiangsu Province, China
TEL : +86-18606282399
FAX: +86-512-5855 0997
WHATSAPP: +86-15150250830
EMAIL: info@reliable-machine.com
