Introduction
Advantages
1、The servo motor is adopted to drive the molding mechanism, triggering off a bottom mold linkage as well.
2、The servo motor drive stepping and stretching system, greatly improve blowing speed, flexibility and accuracy.
3、The constant heating system ensures the heating temperature of each preform surface and internal is uniform.
Heating oven can be overturned, easy for infrared tubes be replaced and maintained.
4、Positioning installation to the molds, makes it possible for changing molds easily within 30 minutes.
5、Be equipped the cooling system to the preform neck, ensures the preform neck does not deform during heating and blowing.
6、The man-machine interface with high automation and easy to operate, compact size for occupying a small area.
7、This series is widely used in making PET bottles, such as drinking, bottling water, carbonated soft drink, medium temperature drink, milk, edible oil, foodstuff, pharmacy, daily chemical, etc.
8、 The whole mechanism works speedy, accurately, stably, flexibly, as well as energy saving and environmental protection.
Parameters
| Type | RM-8 |
| |
| Main machine
| Maximum Bottle capacity | 2L | |
Maximum bottle diameter | Φ110mm | ||
Neck diameter | Φ30mm | ||
Maximum bottle height | <330mm | ||
Maximum preform height | <150mm | ||
Clamping stroke | 150mm | ||
Bottom stroke | 40mm | ||
Bottle pitch | 40mm | ||
Maximum output rate (bph) | 12000 | ||
Number of molds | 8 | ||
Heating part
| Number of heating modules | 6 | |
Number of heating lamps | 8 | ||
Number of preform bases | 162 | ||
Electric part
| Voltage | 220/380V | |
Frequency | 50/60Hz | ||
Service power | 50~70kw/h | ||
Installation power | 168kw | ||
Air source
| High pressure | 3.5Mpa | |
High pressure air consumption | 11m³/min(12000bph, 1.5L bottle) | ||
Chilled water (Water temperature ≤18℃)
| Pressure | 2~4bar | |
Flux | 4m³/h | ||
Cool water (Water temperature ≤30℃)
| Pressure | 2~4bar | |
Flux | 9m³/h | ||
Weight | G.W. | Around11,000kg | |
Dimension
| Main machine (L×W×H) | 5600×2300×2600mm | |
Preform unscrambler(L×W×H) | 3200×1300×3800mm |
Applications
Auxiliary Equipment
Intelligent heating system
Preform are heated by infrared lamps which make the preform stretching more equably and higher transparency. With the help of imported reflective mirror aluminum plate, the heat energy of lamps are took full advantage of; heating time is shorter ; lower power consumption and improving the production capacity. The temperature of each lamp of every layer can be adjusted up and down, forward and backward individuality according to different preforms. Intelligent ventilation system keeps the oven temperature inside constantly.
cooling water recycle system
Our self-developed heating bases cooling setting ensure the heating bases cooling effect after the bottle-blowing. There are coolant gallery installed inside the oven which use to cut off the heat from the lamps during the preform-heating. The cooling air system under the coolant gallery protests the neck finish from deformation. The chilled water connect to the mold, cool down the mold rapidly and improve the machine production efficiency.
Standardize spare parts and quality electric components
Most of our spare parts meet the international production standard. The standard parts are produced in bulk in our CNC machining center and put into use after strictly inspection by our QC department. These high quality standardize parts ensure the stability and reliably of our machines and reduce the maintenance cost. The motors, PLC, cylinder, solenoid valves, electric parts and blowing valves etc key components of our machines are use quality products of China and international famous brands.
Servo preform-divided system
Preform are divided equidistance by servo motor. The stroke and speed of servo motor are easy adjusted through the HMI. All complicated process are done by digitization, safe, fast and accurate. Compare with the traditional server-ways preform-divided, cylinder type preform-divided etc, the servo motor control one-way preform-divided, speed is more faster and position is more accurate.
Servo mold-clamping system
The mold-clamping system is drove by servo motor and mechanical connecting rods. The molds and bottom mold are clamped synchronously through servo motor. High-pressure mold-locked by the high-pressure pressurized plates behind the mold framework which can reduce visibility of the bottle clamping line effectively and ensure the bottle quality. Drawer type mold structure design, easy mold exchange, skillful engineer can finish the mold exchange in half an hour.
Client & Us
Dubai, Jordan, Ethiopia, Tanzania,Nigeria, Kenya, Malaysia,Indonesia, Thailand,Mexico…
Advantages
Experienced Overseas Commissioning Team
On-Time Shipment
Certificates
Solutions
PET Bottle Blowing Machine
PET Preforms→ heat preform→ stretch→ blowing→ bottles
Making bottles by blowing PET preforms, it is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml.
Water Treatment System
Raw water pump (pump resource water)—sand filter (remove crude impurities)–active carbon (absorb organic matter, suspended solids)—precision filter (effectively reduce turbidity)–high pressure pump (press water into the filter membrane) — RO system (purify the water)–Ozone sterilizer –water tank
Mixing system
Syrup melting tank→ Syrup pump→ Syrup filter (to filter impurities)→ Beverage blending tank (mix ingredients with beverage)→ Beverage pump→ Double filter (remove impurities) → CO2 Beverage mixing machine (mix CO2 with beverage)→ Water chiller (bring down temperature for mixing)→ Plate style heat exchange(lower the temperature)→ Control cabinet
Filling Machine
Rinsing, filling and capping 3 functions together. Based on advanced technology overseas and designed according to the filling processing demands of juice, energy drink, hot beverages etc. It’s suitable for 200-2000ml plastic bottles.
Bottle Warmer
The bottle warmer is designed for eliminate the condensation water caused by low temperature filling on the bottles, making it convenient for later coding, labeling, packing, etc.
Labeling Machine
This machine is used for beverage bottle labeling. It uses PVC label to shrink on the Shrink sleeve labeling, Adhesive labeling, OPP labeling are available.
Packing Machine
Shrink film wrapping machine, case packing machine, cardboard wrapping machine, half-tray packing machine are available.
VIP Cases
| PET and Glass Bottling Line in Turkmenistan | 5 Lines: Tanzania Beverage/ Water Turn-key Project | Ghana Integrated Water and Carbonated Drink Production |
Carbonated Drinks Plant— 4000BPH PET Bottle & 4000BPH Glass Bottle ASHGABAT, TURKMENISTAN | 8000bph small bottle water line & 4000bph carbonated drinks line & 2000bph Gin Wine line & 6L 12L Big Bottle Water Line & 5 Gallon Water Line Dar es salaam , Tanzania | Integrated Water & Beverage plant: 12000 BPH Water & 6000 BPH Carbonated Drink Accra, Ghana |
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Q&A
Do you have any certificate?
Yes,of course. We have various certificates issued by authoritative organizations such as ISO9001, SGS, CE, SONCAP, etc.
What is your payment and delivery terms?
Normally 30% advance payment and 70% balance payment before shipment by TT or L/C based on FOB/CIF/CFR/EXW/DDP/DAP.
What if the machine breaks down during production?
We have a professional technical team to diagnose the cause of failure for you through online video, teach your workers how to replace spare parts, and you can also purchase new spare parts as inventory through our after-sales team.
After I paid, how many days need before delivery?
The production period is 30-60 working days after we confirmed your bottle and cap samples. If your machinery is customized, then may take a little longer.